Summary

  • A catalytic converter is a device that burns the unburned hydrocarbons before they leave the vehicle’s exhaust system.
  • When the catalytic converter goes bad, the engine performs sluggishly and sometimes shuts down entirely.
  • Sometimes, when the vehicle’s engine faces issues like incorrect air/fuel mixture, bad spark plugs, inaccurate engine timing, bad oxygen sensor, and bad valve cover gasket or piston rings, it damages the catalytic converter.
  • You can identify a bad catalytic converter by noticing symptoms like checking the engine light on, rotten egg smell, overheating, and losing power and acceleration.
  • It can also be identified using devices like OBD, and OTC exhausts back pressure gauges.
  • Most issues with catalytic converters are usually fixed by cleaning or replacing the converter.

What is a Catalytic Converter?

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A catalytic converter was invented by Eugène Houdry, a French mechanical engineer, around 1950. It is a device that burns the unburned hydrocarbons before they leave the car’s exhaust system.
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It is made from a material that is heat resistant and has a honeycomb structure inside it. Said structure has a coating of some metals such as Platinum, Palladium, and Rhodium. These metals help the catalytic converter break down the hydrocarbons. A catalytic converter is a costly device owing to the metals used inside.

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How Long Does A Catalytic Converter Last?

The answer to the question of how long a catalytic converter lasts is simple. Catalytic converters are made of materials that can last as long as a vehicle does if taken care of properly. However, the real problem is that their care is connected to the care of other parts of the car. When some car components fail to work correctly, they cause the engine to burn coolant or oil. This burnt oil or coolant reaches the catalytic converter and clogs it. Before moving toward the factors that cause the catalytic converter to go wrong, let’s look at some signs of a bad catalytic converter.

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Signs of a Bad Catalytic Converter

If a catalytic converter is clogged and has gone bad, your car may show some of the following signs.

Overheating

When the honeycomb of the catalytic converter gets clogged due to burnt oil or other stuff, all the gases emitted by the engine can’t find their way out.
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When gases get trapped inside the engine due to the non-availability of an exit, pressure starts to build up. Due to the said pressure, you will observe that your car is overheating.

Loss of Power and Speed

You may also witness that your car has lost its power or cannot pass a certain level of speed. It is because the gases trapped inside the engine keep gathering; they pressure the engine. In such circumstances, the engine fails to perform, and your car fails to go above a certain level of speed.

Check Engine Light

If your car suffers from a bad catalytic converter, you may see your car’s check engine light on. This is because your car’s oxygen sensor gauges when enough gasses are emitted through the exhaust. If the oxygen sensor senses that gasses meant to be exhausted outside are trapped inside the engine, it signals the car’s computer that something is going bad.

Rotten Egg Smell

As a result of the engine’s internal combustion, many gasses are generated. Hydrogen sulfide is one of them and smells like a rotten egg. However, a working catalytic converter converts the hydrogen sulfide into sulfur dioxide, which is odorless. 

Rattling Noise

When the pressure of gasses increases due to the clogging of the honeycomb, pressure and heat rise. Due to such pressure and heat, some parts of the honeycomb split up and started moving freely inside the catalytic converter. Due to the free movement of a separated part, we may hear a rattling noise from under the car while braking or accelerating.

Bad Fuel Economy

When your catalytic converter is clogged and causes an accumulation of gases, the engine comes under pressure and fails to perform accurately. When the engine loses its acceleration due to the pressure of gases, you put more pressure on the acceleration pedal. In such a situation, the engine consumes more fuel and tries to meet your demand, i.e., increasing the speed. However, clogging of the catalytic converter still prevents it from doing so. Therefore, you may notice a bad fuel economy.

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Causes of a Bad Catalytic Converter

An internal combustion engine is made up of many parts. Therefore, the failure of a single component may cause the engine to work improperly. As has already been discussed, a catalytic converter can last the lifespan of your car. However, when an engine suffers from an issue, it damages the catalytic converter. Following are some of the significant problems of the engine that damage the vehicle’s performance and catalytic converter.

  • Incorrect air/fuel mixture;
  • Bad spark plugs;
  • Inaccurate engine timing;
  • Bad oxygen sensor;
  • Unburned fuel coming from the combustion chamber;
  • Bad valve cover gasket and seals;
  • Worn-out piston rings;
  • Catalytic converter hit by any external object.

Diagnostics

You can get your car to a mechanic for running diagnostics, but if you want to save money and do it yourself, here are some tests.

OTC Exhausts Back Pressure Gauge

If you want to test if your car’s catalytic converter is working correctly, you can use an OTC exhausts back pressure gauge. It is an excellent little gauge that can be bought for just a couple of dollars. When the catalytic converter goes terribly, immense pressure is built inside the pipe that takes the exhausting gases from the engine to the catalytic converter.

OTC exhaust back pressure gauge can be easily attached to the engine by taking out the oxygen sensor and putting it in. If the pressure is a pound and a half, it’s normal; however, anything over three pounds shows inside the catalytic converter is clogged up. Moreover, pressure after the catalytic converter must also be checked as sometimes, the muffler is clogged up.

Using OBD Scanner

If your car suffers from a bad catalytic converter, you can check it with a scanner called OBD. It is a beneficial gadget not only for automobile mechanics but also for drivers. It is very cheap and ranges from $40 to $400. If the scanner shows any one or some of the following codes, it means that your car’s catalytic converter is having some trouble.

P0420

P0427

P0434

P0421

P0428

P0435

P0422

P0429

P0436

P0423

P0430

P0437

P0424

P0431

P0438

P0425

P0432

P0439

P0426

P0433

Fix Bad Catalytic Converter

It does not mean that a catalytic converter that has gone bad must be revived. Sometimes it is possible to fix your bad catalytic converter. For example, in some cases, the catalytic converter has just lost its efficiency and can be restored by cleaning.

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Many cleaners are available in the market; however, you can also use lacquer thinner for this purpose. First, put a gallon of lacquer thinner in the half-full gas tank. Then, run the engine at about 2500 RPMs for about 30 minutes to run the cleaner through. It can burn the impurities out of the catalytic converter and make it work again.

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A bad catalytic converter not only leads to sluggish engine performance but also causes it to stall by damaging other parts of the engine.

Cost to Replace a Catalytic Converter

Replacing a catalytic converter isn’t an issue, as it takes almost an hour to install a new one. But mechanic usually charges up to $500 to $2500 to replace a catalytic converter. The cost range depends on the quality of the catalytic converter, the model’s type, and the converter’s repairs. For instance, if you own the world’s best cars, the cost to replace a catalytic converter will be high:

VehicleCatalytic Converter Replacement Cost
Hyundai Ioniq 5$1233-$1261
2022 Nissan Versa$1271
2021 Toyota RAV4 Prime$1309-$1359
Toyota Yaris Cross$1536-$1550
2022 Ford Mustang Mach-E$1672-$1702
Audi A6$3040-$3124
Mercedes-Benz EQS$500-$3000
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26,000 catalytic converter thefts were recorded in 2022, as reported by BeenVerified.
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Conclusion

Catalytic converters use a redox mechanism to convert harmful gasses emitted by vehicles into less harmful ones. These converters consume and convert around 98% of toxic fumes to help the environment by removing harmful chemicals and pollutants. These catalytic converters have been improving the air quality in urban areas for decades. To make your car eco-friendly, driving with a decent catalytic converter is essential. The catalytic converter’s lifeline lasts up to 10 years, though you should check the symptoms of a bad converter, look for possible treatments or install a new one to protect the environment.

FAQs

On average, the catalytic converter can last up to 10 years. In other words, a catalytic converter should be replaced after 100,000 miles. First, however, it is essential to visit the mechanic to analyze the condition of the catalytic converter after traveling 50,000 miles. 

Catalytic converters are expensive because they enclose three types of metals: platinum, palladium, and rhodium. The price of platinum per ounce is $990, palladium per ounce is $1810, and rhodium per ounce is $13,400 as of November 22, 2022. Therefore, catalytic converters are costly due to the presence of these metals.

Thieves steal catalytic converters as they are made of precious metals. A thief can sell a stolen catalytic converter for up to $500.

On average, it takes anywhere between $500 to $2,500 to replace a catalytic converter, especially if you own a new car.

It usually takes an hour to install a new catalytic converter.

Short answer: YES! Practically, you can drive your car without a catalytic converter. However, this is not sustainable if you want to travel high miles.